One-Piece Swimsuit Customization Program for E-commerce Private Label with Ultrasonic Welding
One-Piece Swimsuit Customization Program for E-commerce Private Label
This programme covers the full path from a one-piece swimsuit concept to repeatable bulk supply for e-commerce private label. The build starts from everyday-casual references — one-piece swimsuit in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most one-piece swimsuit buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | One-Piece Swimsuit |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Ultrasonic Welding |
| Fabric weight | 160-180 gsm |
| Fit options | Custom grading |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | BSCI |
What you can customise
- Satin Printed Label — quoted per position and per colour on Modal Blend.
- Seam Sealing — quoted per position and per colour on Modal Blend.
- Yarn Dyeing — quoted per position and per colour on Modal Blend.
- Rhinestone Application — quoted per position and per colour on Modal Blend.
- Foil Printing — quoted per position and per colour on Modal Blend.
- Hangtag and Packaging — quoted per position and per colour on Modal Blend.
- Smocking — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. One-Piece Swimsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your one-piece swimsuit programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
