Boardshort Customization Program for Aviation and Airlines with Smocking
Boardshort Customization Program for Aviation and Airlines
This programme covers the full path from a boardshort concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — boardshort in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most boardshort buyers arrive with one of these problems: delivery missed the season drop, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Boardshort |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Smocking |
| Fabric weight | 240-280 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- DTF Film Printing — quoted per position and per colour on Modal Blend.
- Garment Dyeing — quoted per position and per colour on Modal Blend.
- Laser Engraving — quoted per position and per colour on Modal Blend.
- Enzyme Wash — quoted per position and per colour on Modal Blend.
- Piping and Binding — quoted per position and per colour on Modal Blend.
- Flocking — quoted per position and per colour on Modal Blend.
- Bonding Construction — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with smocking applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Boardshort reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your boardshort programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
