Zip-Through Hoodie Customization Program for Aviation and Airlines with Enzyme Wash
Zip-Through Hoodie Customization Program for Aviation and Airlines
This programme covers the full path from a zip-through hoodie concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — zip-through hoodie in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most zip-through hoodie buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Zip-Through Hoodie |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Enzyme Wash |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | GOTS |
What you can customise
- Seam Sealing — quoted per position and per colour on Cotton Jersey.
- All-Over Sublimation — quoted per position and per colour on Cotton Jersey.
- Custom Button — quoted per position and per colour on Cotton Jersey.
- Quilting — quoted per position and per colour on Cotton Jersey.
- Distressed Finish — quoted per position and per colour on Cotton Jersey.
- DTF Film Printing — quoted per position and per colour on Cotton Jersey.
- Tonal Embroidery — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with enzyme wash applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Zip-Through Hoodie reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your zip-through hoodie programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
