Straight Jean Customization Program for Aviation and Airlines with Reflective Printing
Straight Jean Customization Program for Aviation and Airlines
This programme covers the full path from a straight jean concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — straight jean in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | French Terry |
| Decoration | Reflective Printing |
| Fabric weight | 160-180 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | WRAP |
What you can customise
- Smocking — quoted per position and per colour on French Terry.
- Pantone Color Matching — quoted per position and per colour on French Terry.
- Piece Dyeing — quoted per position and per colour on French Terry.
- Garment Dyeing — quoted per position and per colour on French Terry.
- Distressed Finish — quoted per position and per colour on French Terry.
- Hangtag and Packaging — quoted per position and per colour on French Terry.
- Flat Embroidery — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with reflective printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your straight jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
