Playsuit Customization Program for Cycling and Triathlon with Laser Engraving
Playsuit Customization Program for Cycling and Triathlon
This programme covers the full path from a playsuit concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — playsuit in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Playsuit |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Laser Engraving |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | GOTS |
What you can customise
- Distressed Finish — quoted per position and per colour on Cotton Jersey.
- Screen Printing — quoted per position and per colour on Cotton Jersey.
- Custom Button — quoted per position and per colour on Cotton Jersey.
- Pleating — quoted per position and per colour on Cotton Jersey.
- Ultrasonic Welding — quoted per position and per colour on Cotton Jersey.
- Beading and Embroidery — quoted per position and per colour on Cotton Jersey.
- Pantone Color Matching — quoted per position and per colour on Cotton Jersey.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with laser engraving applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your playsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



