Bike Short Customization Program for Yoga and Pilates Studios with Distressed Finish
Bike Short Customization Program for Yoga and Pilates Studios
This programme covers the full path from a bike short concept to repeatable bulk supply for yoga and pilates studios. The build starts from everyday-casual references — bike short in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most bike short buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Bike Short |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Distressed Finish |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 8 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | WRAP |
What you can customise
- Flat Embroidery — quoted per position and per colour on Cotton Jersey.
- Applique Embroidery — quoted per position and per colour on Cotton Jersey.
- Shirring — quoted per position and per colour on Cotton Jersey.
- Pleating — quoted per position and per colour on Cotton Jersey.
- Bonding Construction — quoted per position and per colour on Cotton Jersey.
- Custom Drawcord — quoted per position and per colour on Cotton Jersey.
- Custom Zip Puller — quoted per position and per colour on Cotton Jersey.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with distressed finish applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Bike Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your bike short programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



