Baggy Jean Customization Program for Film and TV Production with Heat Transfer Printing
Baggy Jean Customization Program for Film and TV Production
This programme covers the full path from a baggy jean concept to repeatable bulk supply for film and tv production. The build starts from everyday-casual references — baggy jean in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most baggy jean buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Baggy Jean |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Heat Transfer Printing |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 12 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | BSCI |
What you can customise
- Foil Printing — quoted per position and per colour on Washed Denim.
- Garment Dyeing — quoted per position and per colour on Washed Denim.
- Ultrasonic Welding — quoted per position and per colour on Washed Denim.
- Yarn Dyeing — quoted per position and per colour on Washed Denim.
- Custom Zip Puller — quoted per position and per colour on Washed Denim.
- DTG Digital Printing — quoted per position and per colour on Washed Denim.
- Woven Label — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with heat transfer printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Baggy Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your baggy jean programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
