Baggy Jean Customization Program for Cycling and Triathlon with Dye-Sublimation Printing
Baggy Jean Customization Program for Cycling and Triathlon
This programme covers the full path from a baggy jean concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — baggy jean in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most baggy jean buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Baggy Jean |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Dye-Sublimation Printing |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | BSCI |
What you can customise
- Ribbed Cuff and Hem — quoted per position and per colour on Modal Blend.
- Beading and Embroidery — quoted per position and per colour on Modal Blend.
- Heat Transfer Printing — quoted per position and per colour on Modal Blend.
- Care Label — quoted per position and per colour on Modal Blend.
- Satin Printed Label — quoted per position and per colour on Modal Blend.
- Enzyme Wash — quoted per position and per colour on Modal Blend.
- Flat Embroidery — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dye-sublimation printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Baggy Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your baggy jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
