Corduroy Shirt Customization Program for Surf and Swim Brands with Embossing
Corduroy Shirt Customization Program for Surf and Swim Brands
This programme covers the full path from a corduroy shirt concept to repeatable bulk supply for surf and swim brands. The build starts from everyday-casual references — corduroy shirt in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most corduroy shirt buyers arrive with one of these problems: delivery missed the season drop, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Corduroy Shirt |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Embossing |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | BSCI |
What you can customise
- Garment Dyeing — quoted per position and per colour on Cotton Jersey.
- Ruching — quoted per position and per colour on Cotton Jersey.
- Debossing — quoted per position and per colour on Cotton Jersey.
- Piping and Binding — quoted per position and per colour on Cotton Jersey.
- Custom Zip Puller — quoted per position and per colour on Cotton Jersey.
- Beading and Embroidery — quoted per position and per colour on Cotton Jersey.
- Dye-Sublimation Printing — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with embossing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Corduroy Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your corduroy shirt programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
