Bike Short Customization Program for Airsoft and Paintball Clubs with Padding and Wadding
Bike Short Customization Program for Airsoft and Paintball Clubs
This programme covers the full path from a bike short concept to repeatable bulk supply for airsoft and paintball clubs. The build starts from everyday-casual references — bike short in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most bike short buyers arrive with one of these problems: colour faded after a few washes, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Bike Short |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Padding and Wadding |
| Fabric weight | 200-220 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 6 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- DTF Film Printing — quoted per position and per colour on Fleece-Back Cotton.
- Screen Printing — quoted per position and per colour on Fleece-Back Cotton.
- Ruching — quoted per position and per colour on Fleece-Back Cotton.
- Reflective Printing — quoted per position and per colour on Fleece-Back Cotton.
- DTG Digital Printing — quoted per position and per colour on Fleece-Back Cotton.
- Placement Printing — quoted per position and per colour on Fleece-Back Cotton.
- Woven Label — quoted per position and per colour on Fleece-Back Cotton.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with padding and wadding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Bike Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your bike short programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



