Straight Jean Customization Program for Film and TV Production with Shirring
Straight Jean Customization Program for Film and TV Production
This programme covers the full path from a straight jean concept to repeatable bulk supply for film and tv production. The build starts from everyday-casual references — straight jean in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | French Terry |
| Decoration | Shirring |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | WRAP |
What you can customise
- Foil Printing — quoted per position and per colour on French Terry.
- Beading and Embroidery — quoted per position and per colour on French Terry.
- Contrast Stitching — quoted per position and per colour on French Terry.
- Pantone Color Matching — quoted per position and per colour on French Terry.
- All-Over Sublimation — quoted per position and per colour on French Terry.
- Snow Wash — quoted per position and per colour on French Terry.
- Distressed Finish — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with shirring applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your straight jean programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
