Baggy Jean Customization Program for Construction Sites with DTG Digital Printing
Baggy Jean Customization Program for Construction Sites
This programme covers the full path from a baggy jean concept to repeatable bulk supply for construction sites. The build starts from everyday-casual references — baggy jean in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most baggy jean buyers arrive with one of these problems: the fit drifted between sizes, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Baggy Jean |
|---|---|
| Base fabric | Corduroy |
| Decoration | DTG Digital Printing |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Acid Wash — quoted per position and per colour on Corduroy.
- Ultrasonic Welding — quoted per position and per colour on Corduroy.
- Tie-Dye Wash — quoted per position and per colour on Corduroy.
- Applique Embroidery — quoted per position and per colour on Corduroy.
- Debossing — quoted per position and per colour on Corduroy.
- Custom Drawcord — quoted per position and per colour on Corduroy.
- Rhinestone Application — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dtg digital printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Baggy Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your baggy jean programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
