Ribbed Tank Customization Program for Manufacturing Plants with Acid Wash
Ribbed Tank Customization Program for Manufacturing Plants
This programme covers the full path from a ribbed tank concept to repeatable bulk supply for manufacturing plants. The build starts from everyday-casual references — ribbed tank in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most ribbed tank buyers arrive with one of these problems: delivery missed the season drop, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Ribbed Tank |
|---|---|
| Base fabric | Corduroy |
| Decoration | Acid Wash |
| Fabric weight | 320-360 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | WRAP |
What you can customise
- Sequin Work — quoted per position and per colour on Corduroy.
- Puff Printing — quoted per position and per colour on Corduroy.
- Enzyme Wash — quoted per position and per colour on Corduroy.
- Debossing — quoted per position and per colour on Corduroy.
- Flocking — quoted per position and per colour on Corduroy.
- Laser Cutting — quoted per position and per colour on Corduroy.
- Acid Wash — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with acid wash applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Ribbed Tank reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your ribbed tank programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
