Playsuit Customization Program for Schools and School Districts with Dye-Sublimation Printing
Playsuit Customization Program for Schools and School Districts
This programme covers the full path from a playsuit concept to repeatable bulk supply for schools and school districts. The build starts from everyday-casual references — playsuit in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: colour faded after a few washes, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Playsuit |
|---|---|
| Base fabric | Corduroy |
| Decoration | Dye-Sublimation Printing |
| Fabric weight | 200-220 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Chain Stitch Embroidery — quoted per position and per colour on Corduroy.
- Flat Embroidery — quoted per position and per colour on Corduroy.
- Placement Printing — quoted per position and per colour on Corduroy.
- Care Label — quoted per position and per colour on Corduroy.
- Rhinestone Application — quoted per position and per colour on Corduroy.
- Piping and Binding — quoted per position and per colour on Corduroy.
- Foil Printing — quoted per position and per colour on Corduroy.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dye-sublimation printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your playsuit programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



