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Bike Short Customization Program for Cycling and Triathlon with Padding and Wadding

Source:Solution / Time:2026-10-01

Bike Short Customization Program for Cycling and Triathlon

This programme covers the full path from a bike short concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — bike short in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.

Most bike short buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Bike Short for Cycling and Triathlon

Specification

ProductBike Short
Base fabricBrushed Fleece
DecorationPadding and Wadding
Fabric weight240-280 gsm
Fit optionsRegular / Relaxed / Oversized
Colour options6 wash-stable shades
MOQ100 pieces per style per colour
Sampling10 working days, 4 days per revision
Bulk lead time20-40 days after approval
ComplianceBSCI

What you can customise

  • Custom Drawcord — quoted per position and per colour on Brushed Fleece.
  • Stone Wash — quoted per position and per colour on Brushed Fleece.
  • Ultrasonic Welding — quoted per position and per colour on Brushed Fleece.
  • Smocking — quoted per position and per colour on Brushed Fleece.
  • Woven Label — quoted per position and per colour on Brushed Fleece.
  • Laser Cutting — quoted per position and per colour on Brushed Fleece.
  • Custom Button — quoted per position and per colour on Brushed Fleece.

Bike Short Padding and Wadding detail

How we produce it

  1. Tech pack review, fabric confirmation and lab dip approval
  2. Pattern, grading and a Brushed Fleece-spec prototype
  3. Fit sample and wearer test, then pre-production sign-off
  4. Bulk cutting with padding and wadding applied under controlled settings
  5. In-line inspection, final AQL 2.5 check and packing

Quality control

Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Bike Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your bike short programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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