Rugby Top Customization Program for Beauty and Cosmetics with Ultrasonic Welding
Rugby Top Customization Program for Beauty and Cosmetics
This programme covers the full path from a rugby top concept to repeatable bulk supply for beauty and cosmetics. The build starts from everyday-casual references — rugby top in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Rugby Top |
|---|---|
| Base fabric | French Terry |
| Decoration | Ultrasonic Welding |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | WRAP |
What you can customise
- Flat Embroidery — quoted per position and per colour on French Terry.
- Enzyme Wash — quoted per position and per colour on French Terry.
- 3D Puff Embroidery — quoted per position and per colour on French Terry.
- Beading and Embroidery — quoted per position and per colour on French Terry.
- Glow-in-the-Dark Printing — quoted per position and per colour on French Terry.
- Bonding Construction — quoted per position and per colour on French Terry.
- Ultrasonic Welding — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your rugby top programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
