Jumpsuit Customization Program for Film and TV Production with Ultrasonic Welding
Jumpsuit Customization Program for Film and TV Production
This programme covers the full path from a jumpsuit concept to repeatable bulk supply for film and tv production. The build starts from everyday-casual references — jumpsuit in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most jumpsuit buyers arrive with one of these problems: delivery missed the season drop, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Jumpsuit |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Ultrasonic Welding |
| Fabric weight | 240-280 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Tonal Embroidery — quoted per position and per colour on Linen Blend.
- DTG Digital Printing — quoted per position and per colour on Linen Blend.
- Chenille Embroidery — quoted per position and per colour on Linen Blend.
- Puff Printing — quoted per position and per colour on Linen Blend.
- Bonding Construction — quoted per position and per colour on Linen Blend.
- Ultrasonic Welding — quoted per position and per colour on Linen Blend.
- Sequin Work — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Jumpsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your jumpsuit programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
