Bomber Jacket Customization Program for Cycling and Triathlon with Custom Zip Puller
Bomber Jacket Customization Program for Cycling and Triathlon
This programme covers the full path from a bomber jacket concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — bomber jacket in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most bomber jacket buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Bomber Jacket |
|---|---|
| Base fabric | French Terry |
| Decoration | Custom Zip Puller |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | WRAP |
What you can customise
- Piece Dyeing — quoted per position and per colour on French Terry.
- DTG Digital Printing — quoted per position and per colour on French Terry.
- Chain Stitch Embroidery — quoted per position and per colour on French Terry.
- Enzyme Wash — quoted per position and per colour on French Terry.
- Debossing — quoted per position and per colour on French Terry.
- Bonding Construction — quoted per position and per colour on French Terry.
- Glow-in-the-Dark Printing — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with custom zip puller applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Bomber Jacket reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your bomber jacket programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
