Custom Men's Outer Wear in Down-Proof Nylon with Seam Sealing

Custom Men's Outer Wear — Down-Proof Nylon with Seam Sealing

We build men's outer wear programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, seam sealing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on Down-Proof Nylon, quoted per position and per colour.
• Quilting — available on Down-Proof Nylon, quoted per position and per colour.
• Piece Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Tie-Dye Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Bonding Construction — available on Down-Proof Nylon, quoted per position and per colour.
• Pleating — available on Down-Proof Nylon, quoted per position and per colour.
• Shirring — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with seam sealing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Construction Sites — men's outer wear uniforms, staff wear or resale programmes
• Pet Care and Grooming — men's outer wear uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — men's outer wear uniforms, staff wear or resale programmes
• Mining Operations — men's outer wear uniforms, staff wear or resale programmes
• Outdoor and Hiking — men's outer wear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's outer wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your men's outer wear programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.