Custom Night Robe in Flame-Retardant Fabric with Padding and Wadding

Custom Night Robe — Flame-Retardant Fabric with Padding and Wadding

We build night robe programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, padding and wadding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Bonding Construction — available on Flame-Retardant Fabric, quoted per position and per colour.
• Beading and Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Puff Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Embossing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Smocking — available on Flame-Retardant Fabric, quoted per position and per colour.
• Flocking — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with padding and wadding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Chemical and Oil & Gas — night robe uniforms, staff wear or resale programmes
• Security Services — night robe uniforms, staff wear or resale programmes
• Sports Teams and Clubs — night robe uniforms, staff wear or resale programmes
• Hospitality and Hotels — night robe uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — night robe uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so night robe batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your night robe programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.