Custom Pajama Set in Recycled Nylon with Custom Zip Puller

Custom Pajama Set — Recycled Nylon with Custom Zip Puller

We build pajama set programmes from a tech pack or a physical reference sample. This Recycled Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Engraving — available on Recycled Nylon, quoted per position and per colour.
• Screen Printing — available on Recycled Nylon, quoted per position and per colour.
• Stone Wash — available on Recycled Nylon, quoted per position and per colour.
• Laser Cutting — available on Recycled Nylon, quoted per position and per colour.
• Rhinestone Application — available on Recycled Nylon, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Recycled Nylon, quoted per position and per colour.
• Padding and Wadding — available on Recycled Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Recycled Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Film and TV Production — pajama set uniforms, staff wear or resale programmes
• Pet Care and Grooming — pajama set uniforms, staff wear or resale programmes
• Cycling and Triathlon — pajama set uniforms, staff wear or resale programmes
• Music Bands and Touring — pajama set uniforms, staff wear or resale programmes
• Retail Store Staff — pajama set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pajama set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your pajama set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.