Custom Pajama Set in Velour with Reflective Printing

Custom Pajama Set — Velour with Reflective Printing

We build pajama set programmes from a tech pack or a physical reference sample. This Velour version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, reflective printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Seam Sealing — available on Velour, quoted per position and per colour.
• Distressed Finish — available on Velour, quoted per position and per colour.
• Piping and Binding — available on Velour, quoted per position and per colour.
• Custom Zip Puller — available on Velour, quoted per position and per colour.
• Bonding Construction — available on Velour, quoted per position and per colour.
• Shirring — available on Velour, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Velour, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velour-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with reflective printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wedding and Bridal — pajama set uniforms, staff wear or resale programmes
• Mining Operations — pajama set uniforms, staff wear or resale programmes
• Scouts and Youth Clubs — pajama set uniforms, staff wear or resale programmes
• Cycling and Triathlon — pajama set uniforms, staff wear or resale programmes
• Electronics Assembly — pajama set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pajama set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your pajama set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.