Custom Pajama Set in Ring-Spun Cotton with Placement Printing

Custom Pajama Set — Ring-Spun Cotton with Placement Printing

We build pajama set programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, placement printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Quilting — available on Ring-Spun Cotton, quoted per position and per colour.
• Padding and Wadding — available on Ring-Spun Cotton, quoted per position and per colour.
• Bonding Construction — available on Ring-Spun Cotton, quoted per position and per colour.
• DTF Film Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Rhinestone Application — available on Ring-Spun Cotton, quoted per position and per colour.
• Reflective Printing — available on Ring-Spun Cotton, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with placement printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — pajama set uniforms, staff wear or resale programmes
• Music Bands and Touring — pajama set uniforms, staff wear or resale programmes
• Promotional Marketing — pajama set uniforms, staff wear or resale programmes
• Automotive Dealerships — pajama set uniforms, staff wear or resale programmes
• Aviation and Airlines — pajama set uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so pajama set batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your pajama set programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.