Custom Romper Pajama in Flame-Retardant Fabric with DTF Film Printing

Custom Romper Pajama — Flame-Retardant Fabric with DTF Film Printing

We build romper pajama programmes from a tech pack or a physical reference sample. This Flame-Retardant Fabric version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Flame-Retardant Fabric, quoted per position and per colour.
• Tonal Embroidery — available on Flame-Retardant Fabric, quoted per position and per colour.
• Reflective Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Satin Printed Label — available on Flame-Retardant Fabric, quoted per position and per colour.
• Heat Transfer Printing — available on Flame-Retardant Fabric, quoted per position and per colour.
• Flocking — available on Flame-Retardant Fabric, quoted per position and per colour.
• Custom Button — available on Flame-Retardant Fabric, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flame-Retardant Fabric-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dtf film printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — romper pajama uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — romper pajama uniforms, staff wear or resale programmes
• Warehousing and Logistics — romper pajama uniforms, staff wear or resale programmes
• Cycling and Triathlon — romper pajama uniforms, staff wear or resale programmes
• Real Estate Agencies — romper pajama uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so romper pajama batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your romper pajama programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.