Custom Knitting Apparel in Combed Cotton with Ultrasonic Welding

Custom Knitting Apparel — Combed Cotton with Ultrasonic Welding

We build knitting apparel programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Combed Cotton, quoted per position and per colour.
• Contrast Stitching — available on Combed Cotton, quoted per position and per colour.
• Rhinestone Application — available on Combed Cotton, quoted per position and per colour.
• Hangtag and Packaging — available on Combed Cotton, quoted per position and per colour.
• Reflective Printing — available on Combed Cotton, quoted per position and per colour.
• Beading and Embroidery — available on Combed Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — knitting apparel uniforms, staff wear or resale programmes
• Cleaning and Janitorial — knitting apparel uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — knitting apparel uniforms, staff wear or resale programmes
• Cycling and Triathlon — knitting apparel uniforms, staff wear or resale programmes
• Sports Teams and Clubs — knitting apparel uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so knitting apparel batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your knitting apparel programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.