Custom Other Apparel in Gabardine with Ultrasonic Welding

Custom Other Apparel — Gabardine with Ultrasonic Welding

We build other apparel programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, ultrasonic welding and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Chain Stitch Embroidery — available on Gabardine, quoted per position and per colour.
• Ultrasonic Welding — available on Gabardine, quoted per position and per colour.
• Applique Embroidery — available on Gabardine, quoted per position and per colour.
• Satin Printed Label — available on Gabardine, quoted per position and per colour.
• Enzyme Wash — available on Gabardine, quoted per position and per colour.
• Acid Wash — available on Gabardine, quoted per position and per colour.
• Tie-Dye Wash — available on Gabardine, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Gabardine-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with ultrasonic welding applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — other apparel uniforms, staff wear or resale programmes
• Running and Marathon Events — other apparel uniforms, staff wear or resale programmes
• Dance and Ballet Schools — other apparel uniforms, staff wear or resale programmes
• Wholesale and Distribution — other apparel uniforms, staff wear or resale programmes
• Tennis Academies — other apparel uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other apparel batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your other apparel programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.