Custom Men's Outer Wear in Merino Wool with Chenille Embroidery

Custom Men's Outer Wear — Merino Wool with Chenille Embroidery

We build men's outer wear programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, chenille embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Merino Wool, quoted per position and per colour.
• Flocking — available on Merino Wool, quoted per position and per colour.
• Smocking — available on Merino Wool, quoted per position and per colour.
• Sequin Work — available on Merino Wool, quoted per position and per colour.
• Chenille Embroidery — available on Merino Wool, quoted per position and per colour.
• Woven Label — available on Merino Wool, quoted per position and per colour.
• Foil Printing — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with chenille embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — men's outer wear uniforms, staff wear or resale programmes
• Esports and Gaming — men's outer wear uniforms, staff wear or resale programmes
• Real Estate Agencies — men's outer wear uniforms, staff wear or resale programmes
• Music Bands and Touring — men's outer wear uniforms, staff wear or resale programmes
• Pet Care and Grooming — men's outer wear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's outer wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your men's outer wear programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.