Custom Sock & Stocking in Flannel with Smocking

Custom Sock & Stocking — Flannel with Smocking

We build sock & stocking programmes from a tech pack or a physical reference sample. This Flannel version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, smocking and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Flat Embroidery — available on Flannel, quoted per position and per colour.
• 3D Puff Embroidery — available on Flannel, quoted per position and per colour.
• DTF Film Printing — available on Flannel, quoted per position and per colour.
• Satin Printed Label — available on Flannel, quoted per position and per colour.
• Chain Stitch Embroidery — available on Flannel, quoted per position and per colour.
• Stone Wash — available on Flannel, quoted per position and per colour.
• Piece Dyeing — available on Flannel, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Flannel-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with smocking applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Automotive Dealerships — sock & stocking uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — sock & stocking uniforms, staff wear or resale programmes
• Pet Care and Grooming — sock & stocking uniforms, staff wear or resale programmes
• Mining Operations — sock & stocking uniforms, staff wear or resale programmes
• Promotional Marketing — sock & stocking uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sock & stocking batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your sock & stocking programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.