Custom Sports Wear in Silk Charmeuse with Laser Cutting

Custom Sports Wear — Silk Charmeuse with Laser Cutting

We build sports wear programmes from a tech pack or a physical reference sample. This Silk Charmeuse version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on Silk Charmeuse, quoted per position and per colour.
• 3D Puff Embroidery — available on Silk Charmeuse, quoted per position and per colour.
• Satin Printed Label — available on Silk Charmeuse, quoted per position and per colour.
• Reflective Printing — available on Silk Charmeuse, quoted per position and per colour.
• Hangtag and Packaging — available on Silk Charmeuse, quoted per position and per colour.
• Custom Button — available on Silk Charmeuse, quoted per position and per colour.
• Bonding Construction — available on Silk Charmeuse, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Silk Charmeuse-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Running and Marathon Events — sports wear uniforms, staff wear or resale programmes
• Hospitality and Hotels — sports wear uniforms, staff wear or resale programmes
• Spas and Salons — sports wear uniforms, staff wear or resale programmes
• Cleaning and Janitorial — sports wear uniforms, staff wear or resale programmes
• Theater and Performance — sports wear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your sports wear programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.