Custom Sports Wear in Ring-Spun Cotton with Rhinestone Application

Custom Sports Wear — Ring-Spun Cotton with Rhinestone Application

We build sports wear programmes from a tech pack or a physical reference sample. This Ring-Spun Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, rhinestone application and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Laser Cutting — available on Ring-Spun Cotton, quoted per position and per colour.
• Garment Dyeing — available on Ring-Spun Cotton, quoted per position and per colour.
• Satin Printed Label — available on Ring-Spun Cotton, quoted per position and per colour.
• All-Over Sublimation — available on Ring-Spun Cotton, quoted per position and per colour.
• Ultrasonic Welding — available on Ring-Spun Cotton, quoted per position and per colour.
• Rhinestone Application — available on Ring-Spun Cotton, quoted per position and per colour.
• Woven Label — available on Ring-Spun Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Ring-Spun Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with rhinestone application applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Police and Fire Departments — sports wear uniforms, staff wear or resale programmes
• Corporate Merch Programs — sports wear uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — sports wear uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — sports wear uniforms, staff wear or resale programmes
• Universities — sports wear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sports wear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your sports wear programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.