Custom Sweater — Poplin with DTF Film Printing
We build sweater programmes from a tech pack or a physical reference sample. This Poplin version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dtf film printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Sweater |
|---|---|
| Base fabric | Poplin |
| Decoration / finish | DTF Film Printing |
| Fabric weight | 220-260 gsm |
| Size range | S-4XL |
| Colour options | 12 Pantone-matched shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 18-45 days after approval |
| Compliance | GOTS |
What you can customise
- Pantone Color Matching — available on Poplin, quoted per position and per colour.
- Custom Drawcord — available on Poplin, quoted per position and per colour.
- Ribbed Cuff and Hem — available on Poplin, quoted per position and per colour.
- Heat Transfer Printing — available on Poplin, quoted per position and per colour.
- Laser Engraving — available on Poplin, quoted per position and per colour.
- Embossing — available on Poplin, quoted per position and per colour.
- Flat Embroidery — available on Poplin, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Poplin-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with dtf film printing applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Film and TV Production — sweater uniforms, staff wear or resale programmes
- Construction Sites — sweater uniforms, staff wear or resale programmes
- Restaurants and Cafes — sweater uniforms, staff wear or resale programmes
- Religious and Community — sweater uniforms, staff wear or resale programmes
- Esports and Gaming — sweater uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so sweater batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your sweater programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
