Custom Underwear in French Linen with Tie-Dye Wash

Custom Underwear — French Linen with Tie-Dye Wash

We build underwear programmes from a tech pack or a physical reference sample. This French Linen version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, tie-dye wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Puff Printing — available on French Linen, quoted per position and per colour.
• Piece Dyeing — available on French Linen, quoted per position and per colour.
• Enzyme Wash — available on French Linen, quoted per position and per colour.
• Shirring — available on French Linen, quoted per position and per colour.
• Piping and Binding — available on French Linen, quoted per position and per colour.
• Laser Cutting — available on French Linen, quoted per position and per colour.
• Custom Button — available on French Linen, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Linen-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with tie-dye wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Healthcare and Hospitals — underwear uniforms, staff wear or resale programmes
• Running and Marathon Events — underwear uniforms, staff wear or resale programmes
• Film and TV Production — underwear uniforms, staff wear or resale programmes
• Schools and School Districts — underwear uniforms, staff wear or resale programmes
• Spas and Salons — underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your underwear programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.