Custom Underwear in Elastane Blend with Shirring

Custom Underwear — Elastane Blend with Shirring

We build underwear programmes from a tech pack or a physical reference sample. This Elastane Blend version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, shirring and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Smocking — available on Elastane Blend, quoted per position and per colour.
• Piece Dyeing — available on Elastane Blend, quoted per position and per colour.
• Padding and Wadding — available on Elastane Blend, quoted per position and per colour.
• Snow Wash — available on Elastane Blend, quoted per position and per colour.
• Laser Cutting — available on Elastane Blend, quoted per position and per colour.
• Heat Transfer Printing — available on Elastane Blend, quoted per position and per colour.
• Distressed Finish — available on Elastane Blend, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Elastane Blend-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with shirring applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Railway and Transit — underwear uniforms, staff wear or resale programmes
• Photography Studios — underwear uniforms, staff wear or resale programmes
• Retail Store Staff — underwear uniforms, staff wear or resale programmes
• Laboratories and Pharma — underwear uniforms, staff wear or resale programmes
• Healthcare and Hospitals — underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your underwear programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.