Custom Underwear in Gabardine with Dye-Sublimation Printing

Custom Underwear — Gabardine with Dye-Sublimation Printing

We build underwear programmes from a tech pack or a physical reference sample. This Gabardine version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, dye-sublimation printing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: no reliable way to track a order once it enters production, or inconsistent sizing between production runs. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ruching — available on Gabardine, quoted per position and per colour.
• Chenille Embroidery — available on Gabardine, quoted per position and per colour.
• Debossing — available on Gabardine, quoted per position and per colour.
• Distressed Finish — available on Gabardine, quoted per position and per colour.
• Reflective Printing — available on Gabardine, quoted per position and per colour.
• Seam Sealing — available on Gabardine, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Gabardine, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Gabardine-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with dye-sublimation printing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Streetwear Brands — underwear uniforms, staff wear or resale programmes
• Trade Shows and Exhibitions — underwear uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — underwear uniforms, staff wear or resale programmes
• Healthcare and Hospitals — underwear uniforms, staff wear or resale programmes
• Nonprofit Organizations — underwear uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so underwear batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your underwear programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.