Custom Dust Coat in Down-Proof Nylon with Satin Printed Label

Custom Dust Coat — Down-Proof Nylon with Satin Printed Label

We build dust coat programmes from a tech pack or a physical reference sample. This Down-Proof Nylon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, satin printed label and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Yarn Dyeing — available on Down-Proof Nylon, quoted per position and per colour.
• Stone Wash — available on Down-Proof Nylon, quoted per position and per colour.
• Bonding Construction — available on Down-Proof Nylon, quoted per position and per colour.
• Hangtag and Packaging — available on Down-Proof Nylon, quoted per position and per colour.
• Ruching — available on Down-Proof Nylon, quoted per position and per colour.
• Debossing — available on Down-Proof Nylon, quoted per position and per colour.
• Ultrasonic Welding — available on Down-Proof Nylon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Down-Proof Nylon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with satin printed label applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Maternity and Baby Care — dust coat uniforms, staff wear or resale programmes
• Fashion Brands and Labels — dust coat uniforms, staff wear or resale programmes
• Cycling and Triathlon — dust coat uniforms, staff wear or resale programmes
• Pet Care and Grooming — dust coat uniforms, staff wear or resale programmes
• Security Services — dust coat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so dust coat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your dust coat programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.