Custom Dust Coat in Merino Wool with Embossing

Custom Dust Coat — Merino Wool with Embossing

We build dust coat programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, embossing and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Button — available on Merino Wool, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Merino Wool, quoted per position and per colour.
• Reflective Printing — available on Merino Wool, quoted per position and per colour.
• All-Over Sublimation — available on Merino Wool, quoted per position and per colour.
• Padding and Wadding — available on Merino Wool, quoted per position and per colour.
• DTG Digital Printing — available on Merino Wool, quoted per position and per colour.
• Shirring — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with embossing applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Dance and Ballet Schools — dust coat uniforms, staff wear or resale programmes
• Beauty and Cosmetics — dust coat uniforms, staff wear or resale programmes
• Electronics Assembly — dust coat uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — dust coat uniforms, staff wear or resale programmes
• Corporate Merch Programs — dust coat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so dust coat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your dust coat programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.