Custom Men's Dress in Merino Wool with All-Over Sublimation

Custom Men's Dress — Merino Wool with All-Over Sublimation

We build men's dress programmes from a tech pack or a physical reference sample. This Merino Wool version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Beading and Embroidery — available on Merino Wool, quoted per position and per colour.
• Foil Printing — available on Merino Wool, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Merino Wool, quoted per position and per colour.
• Yarn Dyeing — available on Merino Wool, quoted per position and per colour.
• Piece Dyeing — available on Merino Wool, quoted per position and per colour.
• DTG Digital Printing — available on Merino Wool, quoted per position and per colour.
• 3D Puff Embroidery — available on Merino Wool, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Merino Wool-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Agriculture and Farming — men's dress uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — men's dress uniforms, staff wear or resale programmes
• Food Processing — men's dress uniforms, staff wear or resale programmes
• Ski and Snowboard Resorts — men's dress uniforms, staff wear or resale programmes
• Beauty and Cosmetics — men's dress uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so men's dress batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Start your men's dress programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.