Custom Disposable Cap in Stretch Denim with Hangtag and Packaging

Custom Disposable Cap — Stretch Denim with Hangtag and Packaging

We build disposable cap programmes from a tech pack or a physical reference sample. This Stretch Denim version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, hangtag and packaging and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Tie-Dye Wash — available on Stretch Denim, quoted per position and per colour.
• Enzyme Wash — available on Stretch Denim, quoted per position and per colour.
• Chain Stitch Embroidery — available on Stretch Denim, quoted per position and per colour.
• Satin Printed Label — available on Stretch Denim, quoted per position and per colour.
• Pleating — available on Stretch Denim, quoted per position and per colour.
• Beading and Embroidery — available on Stretch Denim, quoted per position and per colour.
• Laser Cutting — available on Stretch Denim, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Stretch Denim-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with hangtag and packaging applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Ski and Snowboard Resorts — disposable cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — disposable cap uniforms, staff wear or resale programmes
• Manufacturing Plants — disposable cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — disposable cap uniforms, staff wear or resale programmes
• Film and TV Production — disposable cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so disposable cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What is the minimum order quantity?

Standard programmes start at 150 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your disposable cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.