Custom Cycling & Mountaineering Cap in Velvet with Quilting

Custom Cycling & Mountaineering Cap — Velvet with Quilting

We build cycling & mountaineering cap programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, quilting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Custom Zip Puller — available on Velvet, quoted per position and per colour.
• Placement Printing — available on Velvet, quoted per position and per colour.
• Flocking — available on Velvet, quoted per position and per colour.
• Enzyme Wash — available on Velvet, quoted per position and per colour.
• Sequin Work — available on Velvet, quoted per position and per colour.
• DTF Film Printing — available on Velvet, quoted per position and per colour.
• Care Label — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with quilting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• E-commerce Private Label — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Police and Fire Departments — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Surf and Swim Brands — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — cycling & mountaineering cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cycling & mountaineering cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your cycling & mountaineering cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.