Custom Golf Cap Rugby Cap in Moisture-Wicking Knit with All-Over Sublimation

Custom Golf Cap Rugby Cap — Moisture-Wicking Knit with All-Over Sublimation

We build golf cap rugby cap programmes from a tech pack or a physical reference sample. This Moisture-Wicking Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, all-over sublimation and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Woven Label — available on Moisture-Wicking Knit, quoted per position and per colour.
• Pantone Color Matching — available on Moisture-Wicking Knit, quoted per position and per colour.
• Quilting — available on Moisture-Wicking Knit, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Moisture-Wicking Knit, quoted per position and per colour.
• Stone Wash — available on Moisture-Wicking Knit, quoted per position and per colour.
• Applique Embroidery — available on Moisture-Wicking Knit, quoted per position and per colour.
• Flocking — available on Moisture-Wicking Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Moisture-Wicking Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with all-over sublimation applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Yoga and Pilates Studios — golf cap rugby cap uniforms, staff wear or resale programmes
• Beauty and Cosmetics — golf cap rugby cap uniforms, staff wear or resale programmes
• Universities — golf cap rugby cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — golf cap rugby cap uniforms, staff wear or resale programmes
• Military and Tactical — golf cap rugby cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so golf cap rugby cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your golf cap rugby cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.