Custom Cycling & Mountaineering Cap in Velvet with Custom Zip Puller

Custom Cycling & Mountaineering Cap — Velvet with Custom Zip Puller

We build cycling & mountaineering cap programmes from a tech pack or a physical reference sample. This Velvet version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: long lead times that miss the selling season, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Rhinestone Application — available on Velvet, quoted per position and per colour.
• Shirring — available on Velvet, quoted per position and per colour.
• Laser Cutting — available on Velvet, quoted per position and per colour.
• Ruching — available on Velvet, quoted per position and per colour.
• Bonding Construction — available on Velvet, quoted per position and per colour.
• Custom Button — available on Velvet, quoted per position and per colour.
• Padding and Wadding — available on Velvet, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Velvet-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Fashion Brands and Labels — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Cleaning and Janitorial — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — cycling & mountaineering cap uniforms, staff wear or resale programmes
• Religious and Community — cycling & mountaineering cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so cycling & mountaineering cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your cycling & mountaineering cap programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.