Custom Golf Cap Rugby Cap in Taffeta with Laser Cutting

Custom Golf Cap Rugby Cap — Taffeta with Laser Cutting

We build golf cap rugby cap programmes from a tech pack or a physical reference sample. This Taffeta version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, laser cutting and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Contrast Stitching — available on Taffeta, quoted per position and per colour.
• Glow-in-the-Dark Printing — available on Taffeta, quoted per position and per colour.
• Pantone Color Matching — available on Taffeta, quoted per position and per colour.
• All-Over Sublimation — available on Taffeta, quoted per position and per colour.
• DTG Digital Printing — available on Taffeta, quoted per position and per colour.
• Sequin Work — available on Taffeta, quoted per position and per colour.
• Puff Printing — available on Taffeta, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Taffeta-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with laser cutting applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Theater and Performance — golf cap rugby cap uniforms, staff wear or resale programmes
• Kidswear Subscription Boxes — golf cap rugby cap uniforms, staff wear or resale programmes
• Universities — golf cap rugby cap uniforms, staff wear or resale programmes
• Spas and Salons — golf cap rugby cap uniforms, staff wear or resale programmes
• Event Management — golf cap rugby cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so golf cap rugby cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your golf cap rugby cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.