Custom Golf Cap Rugby Cap — Alpaca with Stone Wash
We build golf cap rugby cap programmes from a tech pack or a physical reference sample. This Alpaca version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: unclear responsibility when a defect shows up after washing, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Golf Cap Rugby Cap |
|---|---|
| Base fabric | Alpaca |
| Decoration / finish | Stone Wash |
| Fabric weight | 180-200 gsm |
| Size range | 2-12Y kids |
| Colour options | 16 Pantone-matched shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 14 working days, 4 days per revision |
| Bulk lead time | 30-45 days after approval |
| Compliance | WRAP |
What you can customise
- Bonding Construction — available on Alpaca, quoted per position and per colour.
- Hangtag and Packaging — available on Alpaca, quoted per position and per colour.
- Stone Wash — available on Alpaca, quoted per position and per colour.
- Puff Printing — available on Alpaca, quoted per position and per colour.
- Placement Printing — available on Alpaca, quoted per position and per colour.
- Beading and Embroidery — available on Alpaca, quoted per position and per colour.
- DTG Digital Printing — available on Alpaca, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Alpaca-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with stone wash applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Beauty and Cosmetics — golf cap rugby cap uniforms, staff wear or resale programmes
- Healthcare and Hospitals — golf cap rugby cap uniforms, staff wear or resale programmes
- Workwear and Industrial — golf cap rugby cap uniforms, staff wear or resale programmes
- Streetwear Brands — golf cap rugby cap uniforms, staff wear or resale programmes
- Construction Sites — golf cap rugby cap uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so golf cap rugby cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 14 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your golf cap rugby cap programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
