Custom Softball Cap in Seersucker with Custom Zip Puller

Custom Softball Cap — Seersucker with Custom Zip Puller

We build softball cap programmes from a tech pack or a physical reference sample. This Seersucker version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom zip puller and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or long lead times that miss the selling season. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Distressed Finish — available on Seersucker, quoted per position and per colour.
• DTF Film Printing — available on Seersucker, quoted per position and per colour.
• Ultrasonic Welding — available on Seersucker, quoted per position and per colour.
• Pantone Color Matching — available on Seersucker, quoted per position and per colour.
• Satin Printed Label — available on Seersucker, quoted per position and per colour.
• Laser Engraving — available on Seersucker, quoted per position and per colour.
• Custom Drawcord — available on Seersucker, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Seersucker-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom zip puller applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Spas and Salons — softball cap uniforms, staff wear or resale programmes
• Cycling and Triathlon — softball cap uniforms, staff wear or resale programmes
• Banking and Finance — softball cap uniforms, staff wear or resale programmes
• Kids and Toddlerwear — softball cap uniforms, staff wear or resale programmes
• Running and Marathon Events — softball cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so softball cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What is the minimum order quantity?

Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

Start your softball cap programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.