Custom Other Sports Cap in French Terry with Pantone Color Matching

Custom Other Sports Cap — French Terry with Pantone Color Matching

We build other sports cap programmes from a tech pack or a physical reference sample. This French Terry version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pantone color matching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Reflective Printing — available on French Terry, quoted per position and per colour.
• Placement Printing — available on French Terry, quoted per position and per colour.
• Stone Wash — available on French Terry, quoted per position and per colour.
• Acid Wash — available on French Terry, quoted per position and per colour.
• Piece Dyeing — available on French Terry, quoted per position and per colour.
• Custom Drawcord — available on French Terry, quoted per position and per colour.
• Woven Label — available on French Terry, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a French Terry-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with pantone color matching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Automotive Dealerships — other sports cap uniforms, staff wear or resale programmes
• Electronics Assembly — other sports cap uniforms, staff wear or resale programmes
• Hospitality and Hotels — other sports cap uniforms, staff wear or resale programmes
• Event Management — other sports cap uniforms, staff wear or resale programmes
• Airsoft and Paintball Clubs — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Start your other sports cap programme

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.