Custom Other Sports Cap — Georgette with Applique Embroidery
We build other sports cap programmes from a tech pack or a physical reference sample. This Georgette version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, applique embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or packaging that arrives crushed and unsellable. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification
| Product | Other Sports Cap |
|---|---|
| Base fabric | Georgette |
| Decoration / finish | Applique Embroidery |
| Fabric weight | 140-160 gsm |
| Size range | XS-3XL |
| Colour options | 8 Pantone-matched shades |
| MOQ | 150 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Applique Embroidery — available on Georgette, quoted per position and per colour.
- Satin Printed Label — available on Georgette, quoted per position and per colour.
- Enzyme Wash — available on Georgette, quoted per position and per colour.
- Placement Printing — available on Georgette, quoted per position and per colour.
- Garment Dyeing — available on Georgette, quoted per position and per colour.
- Pantone Color Matching — available on Georgette, quoted per position and per colour.
- Contrast Stitching — available on Georgette, quoted per position and per colour.

How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Georgette-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with applique embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Banking and Finance — other sports cap uniforms, staff wear or resale programmes
- Military and Tactical — other sports cap uniforms, staff wear or resale programmes
- Real Estate Agencies — other sports cap uniforms, staff wear or resale programmes
- Agriculture and Farming — other sports cap uniforms, staff wear or resale programmes
- Hospitality and Hotels — other sports cap uniforms, staff wear or resale programmes

Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your other sports cap programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.







