Custom Other Sports Cap in Rayon with Contrast Stitching

Custom Other Sports Cap — Rayon with Contrast Stitching

We build other sports cap programmes from a tech pack or a physical reference sample. This Rayon version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, contrast stitching and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or color drift between lab dips and bulk fabric. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Ribbed Cuff and Hem — available on Rayon, quoted per position and per colour.
• All-Over Sublimation — available on Rayon, quoted per position and per colour.
• Hangtag and Packaging — available on Rayon, quoted per position and per colour.
• Acid Wash — available on Rayon, quoted per position and per colour.
• Shirring — available on Rayon, quoted per position and per colour.
• DTF Film Printing — available on Rayon, quoted per position and per colour.
• Dye-Sublimation Printing — available on Rayon, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Rayon-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with contrast stitching applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Electronics Assembly — other sports cap uniforms, staff wear or resale programmes
• Real Estate Agencies — other sports cap uniforms, staff wear or resale programmes
• Streetwear Brands — other sports cap uniforms, staff wear or resale programmes
• Workwear and Industrial — other sports cap uniforms, staff wear or resale programmes
• Airlines and Cruise Lines — other sports cap uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so other sports cap batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

Start your other sports cap programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.