Custom Boonie in Interlock Knit with Custom Drawcord

Custom Boonie — Interlock Knit with Custom Drawcord

We build boonie programmes from a tech pack or a physical reference sample. This Interlock Knit version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, custom drawcord and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: color drift between lab dips and bulk fabric, or no reliable way to track a order once it enters production. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Placement Printing — available on Interlock Knit, quoted per position and per colour.
• Chain Stitch Embroidery — available on Interlock Knit, quoted per position and per colour.
• Custom Button — available on Interlock Knit, quoted per position and per colour.
• Chenille Embroidery — available on Interlock Knit, quoted per position and per colour.
• Custom Drawcord — available on Interlock Knit, quoted per position and per colour.
• Ultrasonic Welding — available on Interlock Knit, quoted per position and per colour.
• Heat Transfer Printing — available on Interlock Knit, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Interlock Knit-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with custom drawcord applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Airsoft and Paintball Clubs — boonie uniforms, staff wear or resale programmes
• Wedding and Bridal — boonie uniforms, staff wear or resale programmes
• Corporate Merch Programs — boonie uniforms, staff wear or resale programmes
• Aviation and Airlines — boonie uniforms, staff wear or resale programmes
• Surf and Swim Brands — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your boonie programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.