Custom Boonie in Cupro with 3D Puff Embroidery for Retail Chains

Custom Boonie — Cupro with 3D Puff Embroidery

We build boonie programmes from a tech pack or a physical reference sample. This Cupro version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, 3d puff embroidery and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: minimum order quantities far above what a growing brand can absorb, or minimum order quantities far above what a growing brand can absorb. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Piece Dyeing — available on Cupro, quoted per position and per colour.
• Embossing — available on Cupro, quoted per position and per colour.
• Ribbed Cuff and Hem — available on Cupro, quoted per position and per colour.
• Custom Button — available on Cupro, quoted per position and per colour.
• Satin Printed Label — available on Cupro, quoted per position and per colour.
• Yarn Dyeing — available on Cupro, quoted per position and per colour.
• Care Label — available on Cupro, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Cupro-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with 3d puff embroidery applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Wholesale and Distribution — boonie uniforms, staff wear or resale programmes
• Motorcycle and Motorsport — boonie uniforms, staff wear or resale programmes
• Real Estate Agencies — boonie uniforms, staff wear or resale programmes
• Outdoor and Hiking — boonie uniforms, staff wear or resale programmes
• Construction Sites — boonie uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Start your boonie programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.