Custom Boonie — Mesh with Pleating
We build boonie programmes from a tech pack or a physical reference sample. This Mesh version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, pleating and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.
Most buyers come to us after one of these problems: packaging that arrives crushed and unsellable, or suppliers who disappear once the deposit is paid. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.
Specification
| Product | Boonie |
|---|---|
| Base fabric | Mesh |
| Decoration / finish | Pleating |
| Fabric weight | 180-200 gsm |
| Size range | 0-24M baby |
| Colour options | 6 Pantone-matched shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 18-35 days after approval |
| Compliance | GOTS |
What you can customise
- Ribbed Cuff and Hem — available on Mesh, quoted per position and per colour.
- Piping and Binding — available on Mesh, quoted per position and per colour.
- Embossing — available on Mesh, quoted per position and per colour.
- Enzyme Wash — available on Mesh, quoted per position and per colour.
- Beading and Embroidery — available on Mesh, quoted per position and per colour.
- Foil Printing — available on Mesh, quoted per position and per colour.
- Quilting — available on Mesh, quoted per position and per colour.
How we produce it
- Tech pack review and fabric confirmation
- Lab dips or print strike-off for approval
- Pattern making, grading and a Mesh-spec prototype
- Fit sample and wearer test, then a pre-production sample
- Bulk cutting with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing
Typical applications
- Schools and School Districts — boonie uniforms, staff wear or resale programmes
- Sports Teams and Clubs — boonie uniforms, staff wear or resale programmes
- Construction Sites — boonie uniforms, staff wear or resale programmes
- Surf and Swim Brands — boonie uniforms, staff wear or resale programmes
- Laboratories and Pharma — boonie uniforms, staff wear or resale programmes
Quality control
Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so boonie batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.
Start your boonie programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
